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資深行業經驗 符合GMP制藥標準

中藥配方工作(zuo)生產制造線行業定制服(fu)務提供商(shang)

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黑豆皮提取物生產工藝和設備

我: 人氣:收錄時長:2025-04-19 15:53:47

 一、的技術性能參數:

1 、提取罐容積:0.5m31m3 2m3 3m3 6m3

2、精濃器體積:0.5m3 1m3 1.5m3 2.5m32、水提氣溫:90~100℃3、醇提溫:78~83℃4、領取日子:4~5個鐘頭/ 批二、機械性能特質:1、收膏率比能開罐提生10~15%,乳膏擁有有郊部分高1倍上面。鑒于在去除的時候中,熱的石油醚間斷加到藥上,由上至下飛速路可以通過中草藥層,溶于中草藥中的溶質,中草藥中的溶質分量與石油醚中溶質分量恢復了高梯度方向,中草藥中的溶質飛速路浸提度,若能非常浸提度,則有郊部分去除率高,故收膏率高、乳膏里有郊主要分量高。2、致使溶質公路溶出度,分離出周期短,精濃造成與分離出一起確定,故中藥才到精濃造成止癢藥膏只需7~81天,設施借助率高。3、的主設備唯一、占地賠償小、的主設備利用率高,故創業省。

4、提取只加1次溶劑在一套密封設備內循環使用,藥渣里的溶劑基本上能回收出來,故溶劑用量比多能提取罐少(shao)30%以上,消耗率可降50~70%,這為用有機溶劑提取、提純中藥(yao)中有效(xiao)成分(fen)鋪(pu)平了道路。

5、是因為精濃的首次蒸氣作取出的電熱鍋爐,抽入精濃器的取出液與精濃同平均溫度,可節藥50%之上的蒸氣,進行控制很非常簡單,削減了進行控制工人。

三、工作原理:
  將(jiang)藥材(cai)(cai)投(tou)入(ru)提(ti)(ti)(ti)取(qu)(qu)(qu)(qu)罐(guan)內(nei),加藥材(cai)(cai)的(de)(de)(de)5~10倍的(de)(de)(de)溶(rong)(rong)(rong)(rong)媒(mei)如水(shui)、乙醇(chun)、甲醇(chun)、丙(bing)酮等(deng)(據工藝要(yao)(yao)求)。開啟提(ti)(ti)(ti)取(qu)(qu)(qu)(qu)罐(guan)直(zhi)(zhi)通和(he)(he)(he)夾套(tao)(tao)蒸(zheng)汽閥門(men)(men),使提(ti)(ti)(ti)取(qu)(qu)(qu)(qu)液(ye)加熱(re)(re)至(zhi)沸(fei)(fei)騰20~30分鐘后(hou),用(yong)抽(chou)濾管(guan)將(jiang)1/3提(ti)(ti)(ti)取(qu)(qu)(qu)(qu)液(ye)抽(chou)入(ru)濃(nong)(nong)縮(suo)器(qi)。關閉提(ti)(ti)(ti)取(qu)(qu)(qu)(qu)罐(guan)直(zhi)(zhi)通和(he)(he)(he)夾套(tao)(tao)蒸(zheng)汽、開啟加熱(re)(re)器(qi)閥門(men)(men)使液(ye)料進(jin)行濃(nong)(nong)縮(suo)。濃(nong)(nong)縮(suo)時產生二(er)(er)次蒸(zheng)汽,通過蒸(zheng)發器(qi)上(shang)(shang)升管(guan)送(song)入(ru)提(ti)(ti)(ti)取(qu)(qu)(qu)(qu)罐(guan)作(zuo)提(ti)(ti)(ti)取(qu)(qu)(qu)(qu)的(de)(de)(de)熱(re)(re)源和(he)(he)(he)溶(rong)(rong)(rong)(rong)液(ye),維持提(ti)(ti)(ti)取(qu)(qu)(qu)(qu)罐(guan)內(nei)沸(fei)(fei)騰。二(er)(er)次蒸(zheng)汽繼續(xu)上(shang)(shang)升,經冷(leng)(leng)(leng)凝(ning)器(qi)冷(leng)(leng)(leng)凝(ning)成(cheng)熱(re)(re)冷(leng)(leng)(leng)凝(ning)液(ye),回落到(dao)提(ti)(ti)(ti)取(qu)(qu)(qu)(qu)罐(guan)內(nei)作(zuo)新溶(rong)(rong)(rong)(rong)劑加到(dao)藥面上(shang)(shang),新溶(rong)(rong)(rong)(rong)劑由上(shang)(shang)而下(xia)高速通過藥材(cai)(cai)層到(dao)提(ti)(ti)(ti)取(qu)(qu)(qu)(qu)罐(guan)底部(bu),藥材(cai)(cai)中(zhong)的(de)(de)(de)可溶(rong)(rong)(rong)(rong)性有效成(cheng)份溶(rong)(rong)(rong)(rong)解于(yu)提(ti)(ti)(ti)取(qu)(qu)(qu)(qu)罐(guan)內(nei)溶(rong)(rong)(rong)(rong)劑。提(ti)(ti)(ti)取(qu)(qu)(qu)(qu)液(ye)經抽(chou)濾管(guan)抽(chou)入(ru)濃(nong)(nong)縮(suo)器(qi)、濃(nong)(nong)縮(suo)產生的(de)(de)(de)二(er)(er)次蒸(zheng)汽又送(song)到(dao)提(ti)(ti)(ti)取(qu)(qu)(qu)(qu)罐(guan)作(zuo)熱(re)(re)源和(he)(he)(he)新溶(rong)(rong)(rong)(rong)劑,這樣形成(cheng)的(de)(de)(de)新溶(rong)(rong)(rong)(rong)劑大(da)回流提(ti)(ti)(ti)取(qu)(qu)(qu)(qu),故(gu)藥材(cai)(cai)中(zhong)溶(rong)(rong)(rong)(rong)質(zhi)密度與溶(rong)(rong)(rong)(rong)劑中(zhong)含(han)溶(rong)(rong)(rong)(rong)質(zhi)密度保持高梯度,藥材(cai)(cai)中(zhong)的(de)(de)(de)溶(rong)(rong)(rong)(rong)質(zhi)高速溶(rong)(rong)(rong)(rong)出(chu)(chu),直(zhi)(zhi)至(zhi)完全(quan)溶(rong)(rong)(rong)(rong)出(chu)(chu)(提(ti)(ti)(ti)取(qu)(qu)(qu)(qu)液(ye)無色(se)),此(ci)時,提(ti)(ti)(ti)取(qu)(qu)(qu)(qu)液(ye)停止抽(chou)入(ru)濃(nong)(nong)縮(suo)器(qi),濃(nong)(nong)縮(suo)的(de)(de)(de)二(er)(er)次蒸(zheng)汽轉送(song)冷(leng)(leng)(leng)卻(que)器(qi),濃(nong)(nong)縮(suo)繼續(xu)進(jin)行,直(zhi)(zhi)至(zhi)濃(nong)(nong)縮(suo)成(cheng)需要(yao)(yao)比重(zhong)(1.2~1.34)的(de)(de)(de)藥膏(gao),放出(chu)(chu)被(bei)用(yong)。提(ti)(ti)(ti)取(qu)(qu)(qu)(qu)罐(guan)內(nei)的(de)(de)(de)無色(se)液(ye)體,可放入(ru)貯罐(guan)作(zuo)下(xia)批(pi)復用(yong),藥渣從出(chu)(chu)渣門(men)(men)排掉,若是用(yong)有機溶(rong)(rong)(rong)(rong)劑提(ti)(ti)(ti)取(qu)(qu)(qu)(qu),則先加適量的(de)(de)(de)水(shui),開直(zhi)(zhi)通和(he)(he)(he)夾套(tao)(tao)蒸(zheng)汽,回收溶(rong)(rong)(rong)(rong)劑后(hou),將(jiang)渣排掉。


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